In the construction industry, the durable and outstanding material used is Aluminium Composite sheets. They are used all across the globe for their strength and reliability. The annual turnover of this industry in India is fifteen hundred crores. The requirement of these aluminum composite panels sums up to four hundred million square feet. The industry is growing progressively at an increasing rate every year.
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These panels look like a sandwich that has a filler of organic minerals in the middle. The aluminum sheets cover both sides of the fill. The filler’s density, or the core, the center of the material, can be low or high. Everyone prefers it due to its lightweight, aesthetics, fire-rating, good acoustic properties, low wastage, and easy installation. Besides being non-reactionary to acid, alkalies, pollution, ACP also has proper insulation for warmth and noise. These sheets also aid in conserving energy following the ECBC law.
In the last decade, Aluminum Cladding became popular in India. However, this industry is still under the control of certain leading companies. As time moves forward, the product is also becoming much more endurable and innovative with the advent of modern technology. Much research is also going on for the improvement of these sheets.
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Top ACP Sheet Manufacturers
With more than 25 brands in India the top Aluminium Composite Panel ACP manufacturers are –
VIVA
A big Player of ACP in India is VIVA Composite Panel. Mumbai is the headquarter of this company. It has a manufacturing unit in Umbergaon, Gujarat, that produces some four million square meters of composite sheets per month. With the use of double extruders, the company has doubled its production capacity. Even they have reduced excessive consumption of power by twenty-five percent.
The R and D of VIVA are excellent and often include offers and new product price limits. The whole unit of the industry works as a team keeping in mind the trending items of this construction industry.
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Basic features of Viva Composite Panels
- Year of Inception – 2005
- Alloy used – AA3000 series
- Core Material – LDPE (Low Density Polyethylene)
- Panel Thickness – 4mm (reference code)
- Weight– 5.2 kg/m2
- Tensile Strength of Aluminium Panel – 38.35N/mm2
- Coating – PVDF coating
- Coating thickness – 26.8 micron
- Adhesive Film – 50 microns thick adhesive lamination film for exterior panels and 40 microns thick film for interiors
- Warranty – 10 years
EUROBOND
One of the evangelist corporations that manufacture ACP in India is EUROBOND. The company Euro Panel Products Pvt. Ltd. owns the brand Eurobond, and the company has played a significant role in producing ACP for numerous industries. Mumbai is the headquarters of Eurobond, which has extended in several parts of India. It has been playing a significant role in this industry for fifteen years. The manufacturing unit at Umbergaon caters to global needs and clients.
Delivering innovative items with an affordable range is one of the primary commitments of Eurobond. They always work to establish architectural landmarks that empower clients as they get the excellent spectrum of ACP’s. From solid, marble, metallic, sparked, mirror, spectra, HPL, wooden and wooden texture, finish panels, fire repulsive panels, they have been manufacturing all these over the years.
They have introduced a set of new safety standards; they launched an innovative range of fire-resistant ACP’s – Eurobond FR.
They not only strive to become leaders just for the sake of being so. They work not only with skills but also with enthusiasm.
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Basic features of Eurobond Panels
- Year of Inception – 2003
- Products – More than 85
- Alloy used – AA3003, AA5005
- Core – LDPE (Low Density Polyethylene), Mineral Core & Pure Aluminium Core (Fire Retardant).
- Panel Thickness – 3mm to 6mm
- Coating – Kynar500 PVDF coating, FEVE coating
- Warranty – 7 and 10 years
WONDER ALU BOARD
WONDER ALU BOARD OVERSEAS is a frontline producer and supplier of Aluminium Composite Panels across India. At Rohini, New Delhi, the headquarters of this company is situated. The company boasts of its manufacturing unit at Rajasthan, near RIICO industrial area, Behror, in the Alwar District. Over there, they have 50,000 square feet of factory.
The cutting-edge machine which has a large capacity is installed. It can produce sixteen million square feet of sheets per year. There are many teams, and they work together to make the product more and efficient. The company obeys the ISO parameters to assess the quality of the products that they manufacture. The experts keenly look that all the products that are dispatched conform to the global standards. They keep an eye on every stage of production properly.
Basic features of Wonder Aluminium Composite Panels
- Year of Inception – 2007
- Alloy used – 1100 / 3000 / 5000 Series
- Core Material – 70% LDPE (Low Density Polyethylene) +30% HDPE (High Density Polyethylene)
- Panel Thickness – 4mm (reference thickness)
- Weight – 5.5 kg/m2
- Coating – Kynar 500 resins based PVDF coating
- Coating thickness – (20-28μ /2coat & 30-35μ/3coat)
- Adhesive Film – 50μ DuPont adhesive film
- Warranty – 15 years
ALSTRONG
World Window Group was established in the year 2001 produces Alstrong. The manufacturing unit of this company is in Jammu, and the headquarter is in Delhi. The company produces about 50 million square feet of sheets per year. During its beginning in 2001, it manufactured One lac square feet of ACP. To have Aluminium Composite panels of international standards, Japanese and Korean technology is used by the company. Alstrong is present in numerous designs, textures, colors. Besides having a consistent production, the company focuses a lot on the R and D department. To paint the Aluminium Composite Panels, the integrated coating coil method is used.
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Basic features of Alstrong Composite Panels
- Year of Inception – 2001
- Alloy used – 3000 series (1100, 3003, 3105, 5005)
- Core Material – 70% LDPE (Low Density Polyethylene) +30% HDPE (High Density Polyethylene)
- Panel Thickness – 4mm (reference thickness)
- Weight – 5.5 kg/m2
- Coating – Kynar 500 PVDF coating
- Coating thickness – Solid colors (25 microns), Metallic Colours (35 microns
- Adhesive Film – Du Pont adhesive film
- Warranty – 10 years for 2 coats and 20 years for 3 coats
ALUDECOR
In the world of Metal Composite Panels in India, Aludecor is one of the leading companies that try relentlessly to produce the best sheets in the market. The company was established in 2004, and now it has come across many things. It produces 5.5 million square meters of ACP per year. The retail network is across 250+ cities all across India, with many clients. Aludecor manufactures a spectrum of 300+ shades with special finishing like stone, wood, and others. The ACP’s from Aludecor has immense flexibility, durability, workability, minimum crack risk, high gloss retention. They can be employed in the exteriors of buildings, interiors, corporate estates, and retail outlets. It is a designer’s delight due to the liberty it allows in its design.
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Basic features of Aludecor Composite Panels
- Alloy used – AA3105 | AA5005
- Core Material – FR A2 (EN13501-1 Class A2 S, d0) | FR B (EN13501-1 Class B S, d0) | Recycled LDPE (Low Density Polyethylene)
- Panel Thickness – 4mm (reference thickness)
- Weight – 8.1 kg/m2(FR A2) | 7.5kg/m2 (FR B) | 5.5 kg/m2 (LDPE)
- Tensile Strength of Aluminium Composite Material – 40N/mm2
- Coating – PVDF based fluorocarbon coating
- Coating thickness – Solid colors (25 microns), Metallic Colours (30-35 microns), three coats (30-35 microns)
- Adhesive Film – Du Pont -USA
- Warranty – 10 years
ALUCOBOND
3A Composites is the parent company of Alucobond. The products of this company are not only popular but also available globally. Since 1969, the company has been one of the leaders in this industry. Mumbai is its headquarters, and the manufacturing unit is in Maharashtra. The extraordinary appearance and good quality with fire retardation made Alucobond is very popular. It is not only flat but waterproof also. Besides being resistant to scratch and weather, it is not easy to break. Not only is the material low in weight but rigid in nature too.
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Basic features of Alucobond Composite Panels
- Year of Inception – 2007
- Alloy used – marine grade 5000 series which is highly corrosion resistant
- Core Material – Virgin LDPE (Low Density Polyethylene)
- Panel Thickness – 4mm ( reference thickness)
- Weight – 7.6 kg/m2
- Tensile Strength of Aluminium Alloy – minimum 130 N/mm2
- Coating – PVDF coating
- Coating thickness – 30microns -80 microns depending on product
- Adhesive Film – Warranty – 20 years
ALSTONE
Alstone has its headquarters in Delhi and two manufacturing units, one in Dehradun, Uttaranchal. The other one is in Jaipur, Rajasthan. The company came into being in 2004. From producing only point five million square meters in 2004, the company has increased its production to two and a half million meters. It is the manufacturer of the best quality dual-layer aluminum sheet. Before bonding the product with polyethylene, which is non-toxic, it is first pre-coated. They produce trendy and innovative items that are at par with the present market. The materials used in the production of these items are sustainable and eco-friendly. The company does a proper quality check. Starting from purchasing raw materials to the final delivery, every single item is checked and rechecked. They keenly monitor whether the final product is strong, tough, long-lasting, and matches the market’s international standards.
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Basic features of Alucobond Composite Panels
- Year of Inception – 2004
- Alloy used – 5005/3003/1100 grade Aluminium Alloy
- Core Material – LDPE (Low Density Polyethylene)
- Panel Thickness – 4mm (reference thickness)
- Coating – PVDF coating
- Warranty – 15 years
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