WPC Doors

Wood Plastic Composite (WPC) Doors In India

Wood is a widely used resource in any home. From your sofa set to your beds, wood has established itself as the lynchpin of our homes. They occupy every space of our homes, and thanks to their versatile nature of taking the shape that the manufacturer desires, they are even popular as a leading door material. But having a traditional wooden door comes with many negatives such as no water resistance, inability to withstand bacterial attack and many more. So to curb these weaknesses wood companies have designed an innovative solution to enhance the overall durability and longevity of doors.

Wood Plastic Composite also known as (WPC) is manufactured from composite material which combines wood fibres and thermoplastics with other additives to increase strength and durability along with the aesthetics of doors. Wood plastic Composite is manufactured through an extrusion process that results in doors that are visually amazing and robust. In this piece of writing, we will provide you with a detailed overview of how WPC doors are manufactured, the advantages of WPC Doors, their application and at the end, we will also look at some leading manufacturers in the country.

How WPC doors are manufactured In India

• The Foundation - Selecting good wood influences the structure strength, weight, and even fire resistance, For example, hardwood flour has superior strength among the other options. PVC(polyvinyl chloride) is the most common plastic used. They act as a binding agent and hold the wool fibers together. The grade of PVC has a crucial role in defining the flexibility and overall durability of the WPC Doors. Many additives are also added to enhance the stability and workability. The manufacturer also uses coupling agents to ensure that there is a strong bond between wood and plastic. Some manufacturers as a foundation step use Lubricants to ensure the smooth flow of the mixture during the process.
• The Transformation - Every component is meticulously weighed with the help of high-accuracy equipment. Manufacturers change the amount or ratio of wood, plastic and additives to get the required properties for the door. For example, a door having an application in the exterior of a house will have a higher percentage of PVC to withstand harsh weather. After the precise mixture, it is placed in a large mixer where wood fibres, plastic and additives are uniformly mixed. Having a thorough mixture ensures that customers get consistent material property throughout the doors.
• Heating and Shaping - Now the uniformly mixed material enters the last phase of moulding. In this process, the mixture is placed in a machine called an extruder. You can imagine this machine as a giant sausage stuffer. The mixture is allowed to heat to a specific temperature, this heat allows the manufacturer to soften the plastic and The well-blended mixture now enters the heart of the process: the extruder. This machine resembles a giant sausage stuffer. The mixture is heated to a specific temperature, softening the plastic and making it easier to manipulate. Then, using immense pressure, the mixture is forced through a precisely designed mold. This mold shapes the molten mixture into long profiles that will eventually become the door frame and panels.
• Cooling and Calibration -  When the extruded profiles exit the mould, they are pliable. To solidify the material they are taken through the process of cooling the bath. The rapid cooling undergone through the cooling bath is essential to maintain the desired shape and retain the dimensional accuracy of the profile. Once they are cooled, the profiles might undergo calibration. Calibration involves passing through rollers or other equipment that ensures they meet the exact width and thickness specifications. For the seamless assembly process maintaining tight tolerances is essential.

Some Of The Key Benefit Of WPC Doors

• Eco-Friendly - WPC Doors are made from recycled wood and plastic which ensures that they are eco-friendly and help people safeguard their ecosystem. People looking for a door option that exhibits minimum damage to our ecosystem can surely opt for WPC doors.
• Durable - WPC combines the strength of wood and the durability of PVC. This unique proposition helps them stand out in terms of durability. WPC doors are ideal for homes that are prone to harsh weather and extreme conditions.
• Aesthetic Appeal - WPC doors have a huge aesthetic appeal. One of the reasons for their popularity is their ability to catch the eyes of people looking at them. For creative people as well as people who like to decorate their homes WPC doors can highly impact the way your home looks.
• Water Resistance - WPC Doors have an advantage over traditional kinds of wood in terms of water resistance capabilities. Woods traditionally used in door manufacturing succumb to water, but with the help of PVC wood doors can now withstand regions where there is a high intensity of water usage.
• Cost Effective - Wood and PVC both materials are highly affordable. Doors made of this component not only increase the strength and aesthetics but are also very cost-effective. WPCs are easy to maintain which ensures that they save your pocket from any additional expenses.

Best Application for WPC Doors

• Residential building - WPC Doors are widely used for residential purposes. They provide homes with an extra layer of durability and stability. In their homes, people can make use of them as main doors, balcony doors, doors placed in interior regions of the house and many more such places. People looking for affordable options without compromising the strength of the doors can consider WPC doors.
• Retail outlet - Running a business is a daunting task and managing day-to-day expenses requires a lot of effort. Retail outlet owners are always looking for accessories that are value for money. WPC doors are one such product that will provide value for money to the Retail outlet owners. They are robust and affordable, they are also easy to install allowing the retail outlet owner to save some extra money on the installation of doors.
• Public Spaces - Public spaces are the areas for recreational activities, where people come and enjoy each other's company. They are also prone to wear and tear due to the high traffic of people using them. WPC doors as the entry gate to these public spaces can cost less to the local authority without compromising on durability.
• Commercial buildings - Commercial buildings are places where people want to create a welcoming ambience and a very good first impression for their clients. Commercial buildings also include places such as warehouses and WPC doors are not only appealing to the eyes but also sturdy doors that could be used in this warehouse to enhance overall security.

Leading Manufacturer in WPC Doors

1. Durian Industries Ltd. - It is among the leading providers of interior and exterior surface solutions with over 4 decades of experience in the industry. They believe in innovation, passion and experience. They have 9 manufacturing units and they export to nearly 14+ countries. They have over 10 million Durian Doors installed across India. From Veneer to Plywood, Furniture to Projects, Door Frame to Workspace solutions, they have decade-long experience in crafting everyday spaces. With the FSC Certification and PEFC Certificates, Durian Industries Ltd. believe in responsible harvesting of forest for their products.
2. Uniglaze - Uniglaze is a Bangalore-based fabricator. They are a true example of what a dedicated team of perfectionists can achieve with the best available technology. They are not a fledgling institute, they are a well-thought-out business establishment. They deal in a variety of products Aluminium Doors, Aluminium windows, Aluminium Sliding Windows, Aluminium Casement Windows, Aluminium Fixed Windows, Aluminium Sliding Door etc. They have become a leading manufacturer of WPC doors by providing the best services and high-quality products.
3. Kalco Alu-systems Private Limited - Kalco Alu-systems is a Ghaziabad fabricator established in the year 1992. They use German technology to manufacture international quality products, They have a huge fabrication unit in Ghaziabad that is spread over 48,000 square feet with a production capacity of more than 125 windows per shift. Their products follow strict quality standards, their aluminium profiles are made from 6063 alloy and T6 temper and are further finished with a highly corrosion-resistant anodic coating. They are awarded the award of 'Asia Famous and Find Brand' in Hong Kong for the year 2014-15.

WPC doors are in very high demand, and finding the best supplier is a very daunting task McCoy Mart eases your process of sorting and selecting the best supplier. McCoy Mart brings a wide range of suppliers to the customer online on their screen. Customer can contact McCoy Mart through different channels, we are dedicated to resolving customer queries at the earliest possible.